We've evolved our modules to a couple of variations. The smaller cylindrical variation allows more directional flexibility. Both modules' diameters are based on our available joint modelling material (38mm ping-pong balls).
The narrower module, left is based on the diameter necessary to fit six cylinders onto a ping-pong ball, allowing regular branching in all three axes, or any obtuse angle from the joint.
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We'll use acrylic tubing for manufacturing these, although in our imaginations they could be formed of sheet stock in situ. I expect our initial model to resemble a habitrail.
The broader module, shown flattened on the right, shares the 38mm diameter of the joint. These will allow us to create relatively gap-free "finish" surfaces. We've sized them so, lengthwise, they will be compatible.
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